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You are here: Home / DMAIC / Measure Phase / Your guide to mastering the U Chart

Your guide to mastering the U Chart

posted on 1 August 2023

Last Updated on 8 September 2023

A U Chart, or Control Chart for Defects/Unit, is a type of control chart used to scrutinize how the process, denoted ‘U,’ changes over time. Most control charts like the P or NP chart look at the number of defective items, whereas U charts monitor the number of defects per unit (c) divided by the sample size (n). This is very helpful in complex processes where you can have many defects on a single unit.

Harnessing the Power of U Charts

The main steps involve:

  • Data Collection: The first step entails capturing individual measurements over a specific timeline from the process of interest. Quantifying and recording the defects per unit aids in laying the groundwork for the U chart.
  • Plotting the Data: Building a chart is the next step in the process. It involves plotting the data showing the number of defects per unit against time. This visual representation makes it easier to identify the pain points in a process and gather insights.
  • Analysis and Correction: Finally, it requires monitoring the chart for statistical control, being vigilant for any patterns or trends and implementing mandatory improvements. This last step is crucial as it aids in controlling the quality of the process and helps in upticking the overall productivity.

U charts play a pivotal role in quality control, especially in Six Sigma practices. They are effective tools in highlighting problems earlier and respond in a significative way by keeping defects at bay and enhancing the process quality. By monitoring defects over time, U charts provide invaluable insights that help shape more successful, efficient processes.

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Hi, my name's Rob and I set up this site as a Six Sigma Green Belt revising hard for my Lean Six Sigma Black Belt. I've made this site to help me through the exams and projects (and also to learn websites at the same time), but I hope you find it useful too. Update May 2017 - I have now successfully passed my Black Belt!

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