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You are here: Home / DMAIC / Analyze Phase / Understanding Statistical Process Control (SPC)

Understanding Statistical Process Control (SPC)

posted on 10 July 2023

Last Updated on 11 September 2023

Statistical Process Control (SPC) is a powerful approach used in Lean Six Sigma for monitoring and controlling processes through the application of statistical techniques. It serves as an essential tool to identify opportunities for process improvements, streamline operations, reduce waste and inefficiencies, and optimize productivity.

Types of variation

There are two types of variation that you will find in a system:

  • common cause variation: this is the natural variation that you find in all systems and you won’t be able to remove. You can still consider the system to be ‘in control’ if there is common cause variation
  • special cause variation: variation due to causes that should be removed from the system. A system with special cause variation in it is ‘out of control’.

Benefits of Statistical Process Control

SPC is a key component within the Six Sigma methodology. It provides essential benefits, including:

  • Improving process efficiency: By analyzing the process variations, SPC helps in identifying areas where improvements can take place. This leads to efficient processes & significant cost savings.
  • Reducing defects: SPC aids in defects detection, thus preventing them from occurring in the future. A controlled, streamlined process leads to higher quality products/services.
  • Better decision making: SPC uses data-driven insights, aiding businesses to make informed strategic decisions.

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Hi, my name's Rob and I set up this site as a Six Sigma Green Belt revising hard for my Lean Six Sigma Black Belt. I've made this site to help me through the exams and projects (and also to learn websites at the same time), but I hope you find it useful too. Update May 2017 - I have now successfully passed my Black Belt!

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