An integral component of the Kanban system, these visual cues drive efficient workflow within and between different processes. Kanban cards signal when it’s time to bring more materials into a process, move materials to the next process, or produce more products, thereby ensuring a smooth flow of work. In essence, these simple laminated cards help … [Read more...]

Visual management helps us 'see' the state of our processes at a glance. It encompasses an array of tools - from control charts and kanban boards to 5S red tagging and Andon systems - all aiming to display vital information in an easily digestible, visual format. Visual management isn't about fancy charts and flashy boards covering every … [Read more...]

Building on the Japanese term 'Gemba' (essentially the workplace), a Gemba Board is a visual management tool (a large display board) that you place in a prominent place in your factory (or office) that aims to improve communication across your team. They provide a real-time snapshot of key performance indicators, current issues, ongoing improvement … [Read more...]

A3 problem solving is a process improvement process using a one-page (A3 or 'tabloid' sized) report. They are used for in Lean manufacturing and Kaizen projects as a simple method of decision making and waste reduction. All you need to get started is a piece of A3 paper (tabloid in the US) and a pencil. It operates similarly to (and sometimes … [Read more...]

In our pursuit of excellence and relentless drive for process improvement, we are excited to explore one of the most transformative and impactful techniques in the world of Lean Manufacturing—SMED, also known as the Single-Minute Exchange of Die. This powerful methodology is responsible for revolutionizing the manufacturing landscape by delivering … [Read more...]